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 Concept Generation | Industrial Design | Prototyping | Mechanical Engineering | Electrical Engineering | Software Engineering | Optical Engineering

 Documentation/Product Certification | Production Tooling and Injection Molding | Contract Manufacturing and Fulfillment | Design Complete!

coaster Concept Generation

RPH can support each of your front end development requirements and help you get your design started.  Our ability to create a detailed list of specifications, define the necessary engineering scope, and do market and patent research are essential to your product launch and success.  With our knowledge of product development and the design environment, you can trust that your design will have been established based on solid engineering principles.  

  • Onsite support and brainstorming sessions
  • Front End development support
  • Specification support
  • Schedule, cost and budgeting – Ask about our joint venture program
  • Market research
  • Patent research
  • Education on processes required for manufacturing
coaster Industrial Design

Helping you develop your idea is the first step.  We use world class industrial designers who can quickly make your idea a reality.  We’ll work with you to help specify your idea or simply take your specification and develop concepts for your review.  We use the latest design tools and analysis software to ensure the items we develop are cost effective to manufacture and meet your specifications.  Whether it’s a roller coaster chassis, a robotic hand, an optical camera, a simple mechanical part or a complicated electro-mechanical assembly, RPH can help your product become a reality.

  • Market research
  • Concept generation
  • 2-d sketching
  • Product development; 2-d storyboarding
  • 3-d modeling
  • Photo type Rendering
coaster Prototyping

A physical representation of your idea may only be a few days away!  With today’s technology we are able to produce parts and assemblies quickly and effectively, reducing your product development lead time, giving you a competitive advantage, and giving you the confidence that the design is done right.  We can produce parts that match your rigorous specifications and can meet mechanical and cosmetic requirements equal to those of production components.  

  • Machining
  • 3-d printing and Stereolithography
  • Quick turn injection molding
  • Stamping
  • Painting services
  • Metal fabrication
  • Soft tool molding
  • Casting
  • Other…..
coaster Mechanical Engineering

Whether your project requires high level FEA (Finite Element Analysis) or sophisticated heat transfer analysis, we have experience designing many of the world’s most exciting products, from rollercoaster’s to spacecraft hardware.  When hard core mechanical engineering is required we can ensure the design will be accurate. We also pride ourselves in saving the customer money by providing the right tools for each job. Our understanding of system level design allows you to go directly to fabrication with confidence in your design.   

  • FEA (Finite Element Analysis)
  • Stress, strain, deformation analysis
  • Impact analysis
  • Vibration analysis
  • Assembly design and interference detection
  • Thermodynamic analysis
  • Tooling design and production tooling design
  • Mold Flow analysis
  • Structural design and analysis
  • Statistics and Metrology
  • Ergonomic design
  • Electro-Mechanical system design
  • Automation and Controls
coaster Electrical Engineering

Whether your design is a simple single layer PCB or requires more sophisticated considerations for complicated multi-layer high speed circuits, RPH can walk you through the process.  We can carry your design from the electrical and functional specification stage to creating schematics, layout, PCB-Gerber generation, BOM creation, and fabrication.  We’ll test and debug the prototypes and provide functioning hardware that meets your design specifications. 

  • Circuit design
  • Component selection
  • BOM (Bill of Material) generation
  • Product redesign and Cost Reduction
  • Schematic generation
  • Layout
  • Gerber creation
  • Product Troubleshooting
    • Hand Assembly for low production
    • Machine Assembly including BGA placement and wire bonding
  • Embedded system design
coaster Software Engineering

Whether your design requires embedded programming, windows programming, database support, or application development and GUI support, we can provide you with a solution. With our knowledge of system design we can help you select the proper hardware platform and software strategy. If your hardware platform already exists then we can help you enable your products full potential.

  • Windows Application Development
    • C
    • C++
    • Assembly
    • Windows CE, Windows XP Embedded
    • XScale, ARM7, TI MSP430, TI TUSB3410, 8051
    • USB, Serial, SPI, I2C, Flash
    • Bluetooth
    • Commercial SBC application
  • Windows Application Development
    • C
    • C++
    • C#
    • .NET
    • Database
    • SQL
    • SQL server
    • ASP.NET
    • Web-based database applications
coaster Optical Engineering

Let us design your next lens or optical system. RPH has specialized in finding optical solutions for some of the most challenging industries.  We can supply glass or plastic optics with complicated or simple geometries, and can source your low cost solution once your design is complete.  We can provide diamond turned quick prototypes and production tooling for high volume requirements.

  • System level Optical analysis
  • Lens specification
  • Lens tooling design
  • Lens sourcing
  • Multi-element lens assembly
  • Quality and validation
  • Fulfillment services
coaster Documentation/Product Certification

Our knowledge of certification requirements and proper documentation procedures are key to your success.  We generate the proper documentation along the way, so certification will be a natural flow of the process.  We follow engineering best practices which allow you to make changes dynamically with confidence the documentation is always up to date. We will provide design review records, part and assembly drawings, process flows, and can provide a complete manufacturing package that will allow you or the CM of your choosing to begin production immediately. This documented process will allow for product improvements, manufacturability, design reliability, quality and protect your intellectual property.

    • Solid modeling (3-D CAD model generation for tooling)
    • 2-D drawings
    • Animated drawings
    • 3-D rendered Marketing Material
    • Assembly drawings
    • Production documentation services
    • Production and work flow process documentation
    • Assembly and test documentation services
    • DFM “Design for Manufacturability” review services
    • Certification Support
      • RoHS -  Manage products to obtain certifications (European and Chinese)
      • WEEE - Manage access for products requiring entrance to European Markets
      • REACH - Manage products requiring compliance for REACH standards
      • EMC - Manage compliance: FCC(US), CE(Europe), C-Tick(Australia/New Zealand), KCC(Korea), BSMI(Taiwan), VCCI(Japan)
      • Safety - Manage products for UL, C/UL, TUV.
coaster Production Tooling and Injection Molding

With our network of vendors we can supply a steady flow of quality components to meet any volume or location requirements you select.  We can produce your high volume production plastic tooling in as little as FOUR weeks and some quick turn plastic parts in only a few days!  We have long time relationships with local and Asian vendors and suppliers.  If your choice and price point requires Asia then we have over 15 years experience working throughout the world and can overcome the quality challenges prevalent with Asian sources.  

  • Injection Molding:
    • 2-3 day single shot injection molding
    • 2-week low volume plastic tooling
    • 4-week plastic production tooling (depending on part complication)
  • Metal forming and sheet metal stamping
  • Pad Printing
  • Painting
  • Extrusions
  • Casting
  • Blow Molding
  • Ask about others
coaster Contract Manufacturing and Fulfillment

RPH has over 15 years sourcing and producing complicated electro-mechanical products around the world. We are intimately involved with contract manufacturers in the US, Mexico, China, Indonesia, Thailand, Singapore, Malaysia, Vietnam, etc. We understand the complications associated with language barriers and cultural differences but we have been able to negotiate these challenges to provide quality services to our customers.  We can deliver product to your customers with your labels as if they came directly to from you.  

  • PCB production
  • PCBA production and product level production– consigned
  • PCBA level and product level production – full turn key
  • Box Build assembly
  • Subassembly and full assembly qualification testing
  • X-ray and failure analysis services
  • Fine pitch BGA and Wire bonding capabilities
  • SMT and thru hole
  • Optical Assembly “clean room assembly”
  • Direct fulfillment and drop shipments to customers
coaster Design Complete!

Let us support your design idea – Request a Quote

RPH Engineering 1601 N. State St. Ste. 1A - Lehi, Utah 84043 USA | Phone (801) 331-8923 | FAX (801) 331-8936

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